Are you struggling with slow, manual tube filling that creates bottlenecks in your cosmetic or pharmaceutical production line? Do you need a reliable, hygienic, and precise solution for packaging ointments, creams, or gels into laminated or plastic tubes? The SED-60RG-A Automatic Tube Filling and Sealing Machine is a cutting-edge, GMP-compliant system engineered to meet the highest industry standards. With advanced PLC and touch screen control, precision filling technology, and robust stainless steel construction, this machine automates the entire process—from tube feeding and date coding to filling, sealing, and discharging—delivering unmatched efficiency and product integrity for manufacturers of viscous materials.

Why Choose the SED-60RG-A Automatic Tube Filling Machine? Solving Production Inefficiency, Contamination & Flexibility Challenges

Achieve a seamless, high-speed packaging workflow with intelligent features that directly address common production pain points.

• Eliminate Material Waste and Production Delays: Stoppages and misfeeds waste valuable product and time. This automatic tube filler features a sophisticated "No Tube, No Fill" sensor system that prevents operation if a tube is not correctly in place. This not only saves expensive cream or gel but also prevents messy cleanups and ensures consistent cycle times. Integrated counting and prompting functions further enhance efficiency by tracking production targets.

• Ensure Product Purity and GMP Compliance: Contamination is a critical risk when filling pharmaceuticals and cosmetics. All parts that contact the product are crafted from hygienic 316L stainless steel, offering exceptional corrosion resistance and cleanability. The machine's design features smooth, flat surfaces with no dead corners, making it easy to sanitize and maintain the high hygiene standards demanded by GMP regulations.

• Achieve Versatile, High-Quality Seals for Complex Tubes: Different products require different packaging. The SED-60RG-A is compatible with both aluminum-plastic laminated tubes (offering barrier protection) and standard plastic tubes. It delivers clean, reliable seals and can perform tail folding if required. An integrated auto stamping device (using an OMRON coder) prints batch numbers and expiration dates on one or both sides of the seal for full traceability.

• Maintain Optimal Product Viscosity for Consistent Filling: Temperature-sensitive materials like ointments and jellies can be challenging to handle. An optional jacket layer hopper with temperature control and stirring keeps your product at the ideal consistency for smooth, accurate filling. The machine's precision filling system, guided by a JAPAN SUNX color code sensor for accurate tube positioning, ensures each tube receives the exact volume, from 5 ml to 250 ml.

Key Features for High-Performance Packaging Lines

Engineered for precision, reliability, and ease of operation:

• Intuitive Control System: User-friendly PLC controller (DELTA) and color touch screen (WEINVIEW) for easy programming and monitoring of all machine functions.

• High-Quality Components: Built with reliable components including AIRTAC pneumatics, AUTONICS photoelectric cells, a LEISTER (Switzerland) hot air generator, and OMRON coder.

• Automated Workflow: Fully automated processes including tube feeding (via obliquely hanging storehouse), date printing, filling, sealing, and discharge.

• Robust and Hygienic Construction: Main body constructed from 304 stainless steel, with a frame below the platform also in stainless steel. The main drive system is located below the table to reduce contamination risk.

• Comprehensive Safety Systems: Equipped with error detection alarms (door open, low air pressure, overload) and an emergency stop function for complete operational safety.

• Flexible Mold Options: Can accommodate various tube lengths (50-210mm, customizable) and diameters (13-50mm) with optional extra molds available.

Technical Specifications at a Glance

Product Identity & Core Function

• Product Name: Automatic Tube Filling and Sealing Machine

• Model Number: SED-60RG-A

• Primary Application: Automatic filling and sealing of viscous products (ointments, creams, gels, jellies, adhesives) into laminated or plastic tubes.

• Target Industries: Pharmaceutical, Cosmetic, Food, Chemical, Adhesive manufacturing.

• Compliance: Designed to meet GMP (Good Manufacturing Practice) requirements.

Production Capacity & Performance

• Operating Speed: 30 to 50 tubes per minute

• Filling Volume Range: 5 ml to 250 ml

• Suitable Tube Length: 50 mm to 210 mm (customizable for longer tubes)

• Suitable Tube Diameter: 13 mm to 50 mm

Dimensions & Physical Specifications

• Main Machine Dimensions (L x W x H): 1950 × 1000 × 1800 mm

• Main Machine Landing Area: ≈ 2 m²

• Recommended Working Area: ≈ 12 m²

• Water Chiller Dimensions (if used): Approx. 1 m² footprint

• Machine Net Weight: ≈ 850 kg

• Main Body Material: 304 Stainless Steel

• Frame Below Platform: Stainless Steel

• Product Contact Parts Material: 316L Stainless Steel (corrosion-resistant, hygienic)

Electrical & Power Requirements

• Power Supply: 50 Hz / 380V, 3 Phase

• Main Motor Power: 1.1 kW

• Hot Air Generator Power: 3 kW (LEISTER, Switzerland)

• Water Chiller Power: 1.9 kW

• Optional Heated Hopper Power: 2 kW (heating) + 0.18 kW (blending/stirring)

Pneumatic System

• Working Air Pressure: 0.5 – 0.7 MPa

• Compressed Air Consumption: 1.1 m³/min

• Pneumatic Components: AIRTAC

Control & Electrical Components

• Control System: PLC + Color Touch Screen

• PLC & Frequency Inverter: DELTA

• Touch Screen: WEINVIEW

• Filling Detection Sensor: AUTONICS Photoelectric Cell

• Coder/Printer: OMRON

• Color Registration Sensor: JAPAN SUNX

• Hot Air Generator: LEISTER (Switzerland)

Key Operational Features & Options

• Standard Features:

• "No Tube, No Fill" sensor system

• Production counting and target prompting

• Comprehensive safety alarms (door, pressure, overload) and emergency stop

• Auto stamping for batch numbers/expiry dates

• Tail cutting and folding capability

• Optional Features:

• Heated Jacket Hopper with adjustable temperature and stirring (for temperature-sensitive materials)

• Extra Molds for different tube sizes/shapes

• Water Chiller unit

Ready to Automate Your Tube Filling Line with Precision and Reliability?

Boost your packaging throughput, eliminate waste, and ensure product safety with the SED-60RG-A. It's the versatile, high-performance solution your production floor needs.