Introduction

Struggling with inconsistent cake gel texture, lengthy batch processing, or manual transfer bottlenecks? The Cake Gel Homogenizing Production System integrates a high-shear bottom homogenizer, a scraping mixer, and automated PLC controls into one compact production line. Designed for food R&D labs, pilot plants, and full-scale manufacturing, this system ensures uniform emulsification, stable viscosity, and repeatable quality for every 1500L batch. Whether you produce pastry gels, custard creams, or fruit-based fillings, this solution eliminates variability and speeds up your scale‑up process.

Key Benefits That Improve Your Production Workflow

Achieve Perfect Emulsion Stability Every Batch

The combination of a top scraper mixer (0‑60 rpm, 5.5 kW) and a bottom homogenizer (3000 rpm fixed speed, 11 kW) creates intense shear and circulation. This dual‑action mechanism breaks down fat and water phases completely, producing a smooth, glossy cake gel that resists syneresis. You no longer need to worry about grainy textures or separated ingredients.

Reduce Manual Handling and Transfer Time

With two SS316 rotor pumps (4 kW and 2.2 kW), the system automatically transfers product from the homogenizer to the 1500L storage tank, and then to the filling machine. Pneumatic valves (18 pieces) allow fully automated sequence control via the PLC touch screen. This cuts down manual valve turning and reduces cross‑contamination risks.

Scale Confidently from Lab to Production

The Cake Gel Homogenizing Production System includes a PLC touch screen that stores up to 50 recipes. You can precisely control mixing speed, homogenization time, heating (electric jacket), and cooling (tap water). The self‑diagnostic system alerts you to temperature or pressure deviations, ensuring that your lab‑developed formula translates perfectly to large batches.

Meet Food Safety and GMP Standards

All product‑contact parts are made of SS316L (inner layer thickness 5 mm), with mirror polishing ≥300 mesh. The closed lid and sanitary ball valve discharge prevent airborne contamination. The system complies with GMP requirements, making it suitable for both food and cosmetic applications.

How the System Solves Common Production Challenges

Technical Specifications

Cake Gel Homogenizing Production System

• Work Capacity per Batch: 1500 L (design capacity 1900 L)

• Top Scraper Mixer Power: 5.5 kW

• Top Scraper Mixer Speed: 0 – 60 rpm (adjustable, Delta inverter)

• Bottom Homogenizer Power: 11 kW

• Bottom Homogenizer Speed: 3000 rpm (fixed)

• Homogenizer Sealing: Germany Burgman mechanical seal

• Homogenizer Bearing: Japan NSK

• Mixing Tank Material: Inner layer SS316L (5 mm), jacket layer SS304 (6 mm), outer layer SS304 (3 mm)

• Heating Method: Electric heating (jacket) – cooling by tap water

• Control System: PLC touch screen (requires extra cost for pneumatic valves)

• Pneumatic Valves: 18 pcs (for full automation)

• Rotor Pump 1 (to storage tank): 4 kW, SS316, including 1m SS316 pipeline + 2m plastic tube

• Storage Tank Capacity: 1500 L, SS316, closed lid with glass window, 4 legs with wheels and lock

• Rotor Pump 2 (to filling machine): 2.2 kW, SS316, including 1m SS316 pipeline + 2m plastic tube

• Rotating Table for Empty Bottles: φ20mm – φ100mm bottle diameter, height 20‑150mm, 120W, 220V single phase

• Automatic Filling & Capping Machine: 8 filling nozzles, 1/2 capping station, volume 50‑1000ml, speed 20‑80 bottles/min, filling error ≤ ±1%, pass rate ≥99%, 8 kW, 380V/50Hz/3 phase

• Automatic Labeling Machine: For round containers, self‑adhesive stickers, touch screen TK6070iH, programmable controller Fx1s‑10MT

• Conveyor Belt: 4 m, SS304

• Date Printer: Inkjet type, 1‑3 lines, letters and logo

• Power Supply: 380V / 50Hz / 3 phase (customizable)

Overall Project

• Line Capacity: 3000L Cake Gel production line

Main Equipment & Specifications

1. 1500L Mixing Tank (Main Mixer)

• Material: SS316L & SS304

• Heating/Cooling: Electric heating, cooling by tap water

• Top Mixer: Padded, 0-60 rpm, 5.5 KW

• Bottom Homogenizer: 11 KW, 3000 rpm

• Control: Button control

• Work Capacity: 1500L/batch

• Design Capacity: 1900L

2. PLC & Automation System

• Touch Screen: TK6070iH

• Function: Automatic control system

• Note: Pneumatic valves (18 pcs) needed for full automation (extra cost)

• Pneumatic Valves: 18 pieces for PLC fully automatic operation

3. Transfer Pump

• Type: Rotor pump, 4 KW, SS316

• Function: Transfer product from emulsifier to storage tank

• Includes: SS316 pipeline (<1m) + 2m plastic tube

4. Rotating Table (for empty bottles)

• Bottle Diameter: Φ20mm – Φ100mm

• Bottle Height: 20mm – 150mm

• Weight: ~60kg

• Power: 120W, 220V/50Hz/single phase

• Dimensions: 990mm × 900mm × 1040mm

5. Automatic Filling & Capping Machine

• Filling Nozzles: 8

• Capping Stations: 1 or 2 (text shows "1/2")

• Capping Heads: 1 or 2

• Filling Volume: 50-1000ml (customizable)

• Speed: 20-80 bottles/min

• Filling Error: ≤ ±1%

• Pass Rate: ≥99%

• Air Pressure: 0.6-0.8 Mpa

• Power: 8 KW

• Weight: 900kg

• Dimensions: L3200 × W1800 × H2300mm

• Power Supply: 380V/50Hz/3 phase (customizable)

6. 500L Vacuum Homogenizing Emulsifier Mixer (detailed specs from pages 5-6)

• Type: Lifting type, vacuum homogenizing emulsifier

• Application: Food, cosmetics, creams, lotions, ointments

• Functions: Blending, dispersing, emulsifying, heating, cooling, tilting, hydraulic lift discharge

Key Sub-components (of the 500L system):

Electrical Control Cabinet:

• Material: SUS304, 2mm, mirror polish

• Dimensions: L80 × W30 × H130 cm

• Components: Ammeter, thermometer, time relay, buttons

• Temperature Probe: PT100, sanitary, screw thread connection

• Voltage: 380V/50Hz/3 phase

Key Component Brands:

• Motor: Siemens

• Frequency Inverter: Delta

• Temperature Controller: Omron

• Control Buttons: Delixi

Optional/Additional Information

Other Equipment Mentioned (likely from supplier's general catalog):

• Water treatment system (PVC & SUS304)

• Labeling machine (round/flat bottles)

• Tube filling & sealing machine

• Sachet packing machine

• Shrinking machine, 3D film packing machine

• Date/inkjet printer

Features That Enhance Performance and Reliability

Dual‑Action Mixing and Homogenization

The top frame mixer with PTFE scrapers continuously sweeps the tank wall, preventing burnt deposits during electric heating. Simultaneously, the bottom homogenizer draws product from the bottom and recirculates it through the high‑shear zone. This combination creates a turbulent flow that reduces mixing time by up to 30% compared to single‑agitator systems.

Fully Automated PLC Control with Recipe Storage

When equipped with 18 pneumatic valves and the PLC touch screen, the Cake Gel Homogenizing Production System becomes a fully automated unit. You can set heating time, mixer speed, homogenizer duration, transfer sequence, and even CIP (clean‑in‑place) cycles. The system displays real‑time temperature, speed, and alarm messages. This reduces operator error and frees your team for other tasks.

Gentle Yet Efficient Product Transfer

Unlike screw pumps that can damage gel structures, the two SS316 rotor pumps operate at low pulsation. The 4 kW pump transfers the finished cake gel from the mixing tank to the 1500L storage tank, while the 2.2 kW pump moves product from storage to the filling machine. Both include short SS316 pipelines (1 m) and flexible plastic tubes (2 m) for easy connection.

Integrated Filling, Capping, and Labeling Line

The system includes an 8‑nozzle automatic filling machine (20‑80 bottles/min, ≤ ±1% error), a capping station, a round‑container labeling machine, and a 4m SS304 conveyor belt. A date printer adds batch codes on the fly. This end‑to‑end line reduces the need for separate equipment purchases and ensures that your cake gel moves seamlessly from the storage tank to sealed, labeled bottles.

Hygienic Design for Food and Cosmetic Applications

Every wetted part is polished to ≥300 mesh (mirror finish). The mixing tank’s three‑layer construction (SS316L inner, SS304 jacket and outer) with 50 mm insulation maintains temperature stability. The bottom ball valve allows complete drainage. The closed lid on the storage tank with a glass window lets you inspect levels without opening, reducing contamination risk.

Applications in Food R&D and Production

The Cake Gel Homogenizing Production System is ideal for:

• Cake gels and pastry fillings – stable emulsions for layered cakes, donuts, and cream rolls

• Custard creams and pudding bases – smooth, lump‑free textures

• Fruit jams and marmalades – with added pectin and sugar phases

• Mayonnaise and salad dressings – oil‑in‑water emulsions

• Sauces (tomato, cheese, BBQ) – viscous products requiring homogenization

• Dairy preparations – yogurt fruit preparations, cheese sauces

• Cosmetic creams and lotions – the same homogenizer design works for face creams, body lotions, and BB creams (see manufacturer’s note)

Ordering Information and SKU

Engineer Service (optional): Buyer pays visa, air tickets, food & board, and USD 100/day per engineer

Call to Action

Ready to eliminate batch inconsistency and scale up your cake gel production with confidence? Contact Shanghai Sina today to discuss your specific formulation and capacity needs.

• Request a detailed CAD layout – we will adjust the tank height, valve configuration, and filling nozzles to match your bottle types.

• Ask about the optional RO water treatment system – for purified water integration.

• Schedule a factory acceptance test – run your own recipe on a 500L or 1500L unit before purchase.

Note: All machine information is for reference only. The actual equipment will be made according to your product specifications and the final proforma invoice.