Battery safety testing is not a gentle process. When a lithium cell is exposed to flame, it either contains the reaction or it projects burning material across the test chamber. The Battery Burning Tester recreates the UL 2054 and UL 1642 flame-exposure conditions in a controlled enclosure, so you can observe and record exactly what happens. This Battery Burning Tester is built for battery manufacturers, third-party compliance labs, and quality inspection departments that need repeatable flammability data without improvising a test rig.

Technical Specifications

The Battery Burning Tester is supplied as a single model, GT-I07, with the burner, octagonal mesh hood, timing controls, and safety enclosure assembled as a complete test station.

GT-I07 Core Configuration

• Model/Part Number: GT-I07

• Applicable Standards: UL1642-2005, UL2054-2005, SJ/T 11170-1998, SJ/T 11169-1998, GB/T 31241-2014

• Burner Type: Bunsen burner, inner tube diameter 9.5 mm (0.375 inch), length approx. 100 mm

• Flame Application Time: 0 to 999.9 s ± 0.1 s

• Flame After-burn Time: 0 to 999.9 s ± 0.1 s

• Flame Nozzle Position: 38 mm between flame nozzle and battery placement platform

• Flame Height: 10 to 75 ± 2 mm

• Test Rod Diameter: 6.35 mm (1/4 inch) × 355.6 mm (14 inches)

• Test Hood: Octagonal, 610 ± 10 mm across, 305 ± 5 mm height

• Test Aluminum Mesh: 0.25 mm wire diameter, 16–18 mesh

• Test Steel Wire Mesh: 20 mesh per 25.4 mm, wire diameter φ0.45 mm

• Test Hole Diameter: 100 ± 2 mm

• Ignition Device: Automatic ignition

• Display Method: PID

• Control Method: Push-button control

• Combustion Gas: High-purity Liquefied Petroleum Gas (user-supplied)

• Viewing Window: 300 × 300 × 10 mm tempered explosion-proof glass

• Timing Range: 0–99, switchable between hours, minutes, and seconds

• Inner Chamber Material: SUS304 stainless steel

• Outer Chamber Material: Powder-coated cold-rolled steel

• Smoke Exhaust: Diameter 100 mm

• Dimensions (W×D×H): 940 × 780 × 1400 mm

• Power Supply: AC 220V, 50 Hz

• Power: 0.5 kW

• Base: Swivel casters

Standard Accessories Included

• Battery Burning Tester main unit

• Bunsen burner with 9.5 mm inner tube

• Octagonal aluminum mesh hood

• Steel wire mesh sample platform

• Test rod (6.35 mm × 355.6 mm)

• Automatic ignition system

• PID display controller

• Tempered explosion-proof viewing window

• SUS304 stainless steel inner chamber

• Smoke exhaust port

• Operation manual

Items Excluded

• High-purity Liquefied Petroleum Gas supply (user-supplied)

• Calibration certificate (available upon request)

• Extended warranty (available for purchase)

• On-site installation and commissioning (available as a service)

Pre-installation Requirements

• Stable, level floor with load-bearing capacity for the 940 × 780 × 1400 mm unit

• Dedicated AC 220V, 50 Hz power supply

• Adequate clearance for the smoke exhaust duct (100 mm diameter) and ventilation

• High-purity LPG supply with appropriate regulator and hose

• Fire-resistant laboratory environment with proper exhaust ventilation

• Operator training on open-flame battery testing safety procedures is recommended

Key Benefits: Repeatable Flame Exposure Data Without Manual Guesswork

Standards-Matched Test Geometry From the Start

The Battery Burning Tester fixes the flame nozzle at 38 mm below the sample platform and supplies an octagonal mesh hood with the 610 mm span and 305 mm height specified in UL 2054 and UL 1642. The test rod confirms alignment before each run, so your setup does not drift between operators.

Automatic Ignition Removes Operator Variability

Manual burner lighting introduces timing inconsistency. The GT-I07 uses automatic ignition, and the PID controller manages the flame application and after-burn timing separately, each with 0.1-second resolution across the full 999.9-second range.

Contained Testing With Direct Observation

The SUS304 stainless steel chamber carries a 300 × 300 × 10 mm tempered explosion-proof glass window, so you can watch the burn and projectile behavior without opening the enclosure. The 100 mm smoke exhaust port routes combustion products out of the lab.

Built for Battery Manufacturers and Compliance Labs

The chamber accepts individual cells and battery packs, matching both UL 1642 cell-level and UL 2054 pack-level testing programs. The powder-coated cold-rolled steel exterior and swivel casters keep the unit movable and serviceable in a production quality-control environment.

To explore how this Battery Burning Tester fits into your battery safety compliance workflow, visit our website at Optimum Solution to compare related Battery Burning Tester and material testing instruments. For detailed application notes on battery flammability testing, you can view the GESTER battery burning tester product page on the manufacturer's site. For information on battery safety standards, refer to the UL 2054 standard or the UL 1642 specification.

Solving the Problems That Slow Battery Qualification Down

Struggling to keep flame exposure consistent between operators?
Automatic ignition and fixed 38 mm nozzle geometry remove the manual variables. Each run starts from the same flame position and timing sequence.

Concerned about projectile material escaping the test area?
The octagonal aluminum mesh hood and steel wire mesh platform contain fragments during the burn. The explosion-proof viewing window lets you observe without breaking containment.

Tired of recording burn times by hand?
The PID controller times flame application and after-burn independently, each with 0.1-second resolution. The results are displayed directly on the unit.

Need test data that maps to UL 2054 or UL 1642 review?
The chamber geometry, mesh specifications, and flame parameters follow the standard dimensions. Your test records reference the same setup conditions the standard describes.

Warranty and Support

We provide a 1-year manufacturer's warranty covering parts and labor. Technical support, installation assistance, and operational training are also available. Replacement parts and consumables are available throughout the product's service life.

Call to Action

Request a Quotation or Technical Datasheet: Contact us for more information, customized configurations, and solutions tailored to your specific requirements.